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ACG Crane Safety Systems

ACG Crane Safety Systems

Higher Safety, Less Downtime and Complete Protection for Equipment and Personnel

Crane safety systems play a critical role in preventing accidents, extending equipment lifetime and protecting operators. ACG provides a wide range of electrical and mechanical protection solutions for industrial cranes.

Anti Collision / Limit Switch / Overload Protection
ACG Crane Limit Switch and Safety Equipment
Anti Collision
Overload
Limit Switch
Why ACG Safety Systems

Why Choose ACG Crane Safety Systems?

Many crane failures and accidents are caused by missing or poorly functioning safety equipment. Proper protection system selection improves safety and reduces maintenance costs.

Safety First

Protection for Operators, Equipment and Crane Travel Paths

With the right protection systems, the risk of collision, overload, overtravel and unplanned downtime is reduced.

01Improved Operator Safety
02Equipment Protection
03Reduced Downtime
04Crane Collision Prevention
05Extended Crane Lifetime
06Compliance with Standard Requirements
07Applicable to Existing Cranes
Safety Equipment

Available Safety Equipment

01

Anti-Collision System

Prevents collision between two cranes or two trolleys

02

Hoisting Limit Switch

Prevents excessive hook upward or downward travel

03

Travel Limit Switch

Prevents crane overtravel beyond the allowed range

04

Overload Protection

Prevents lifting loads above rated capacity

05

Audible and Visual Warning Device

Improves workplace safety

06

Emergency Stop Switch

Immediate circuit shutdown in emergency conditions

Anti Collision Systems

Anti-Collision System Types

01

Photoelectric Anti-Collision System

Uses photoelectric sensors

02

Laser Anti-Collision System

Accurate distance measurement

03

Radar Anti-Collision System

Suitable for special industrial environments

04

Inverter-Based Anti-Collision System

Speed reduction before complete stop

Limit Switches

Crane Limit Switches

01

Cross Limit Switch

Suitable for long travel and cross travel

02

Rotary Limit Switch

Suitable for hoisting systems

03

Geared Limit Switch

For special applications

04

Inductive Limit Switch

Without mechanical contact

Overload Protection

Overload Protection

Load Protection

Prevents equipment damage caused by overload

Overload systems use load cells, crane scales, weight indicators and overload limiters to improve lifting safety.

01Load Cell
02Crane Scale
03Overload Limiter
04Weight Indicator
05Load Data Logging
06Improved Safety
07Prevents Equipment Damage
Warning Devices

Warning Devices

01Warning Siren
02Rotating Beacon
03Flashing Light
04Crane Travel Alarm
05Weight Indicator
06Fault Display
Brands

Available Brands

Sensors

  • Autonics
  • Sick
  • Omron
  • Pepperl+Fuchs

Limit Switches

  • Giovenzana
  • Schneider
  • TER
  • Conductix

Protection Equipment

  • ABB
  • Siemens
  • Schneider
Target Industries

Target Industries

ACG safety systems can be designed and installed for all industrial cranes and different duty classes.

01Steel Industry
02Cement Industry
03Mining Industry
04Oil & Gas
05Petrochemical Industry
06Power Plants
07Ports
08Marine Industry
Standards & QC

Standards

FEM / DIN / ISO / EN / IEC / EN 15011

Function, Sensor and Emergency Stop Inspection

Safety systems must be tested for function, emergency stop operation, sensors and real operating conditions.

01Function Test
02Safety Test
03Sensor Test
04Emergency Stop Test
ACG Services

ACG Services

01Safety System Design
02Old Crane Safety Upgrade
03New Equipment Installation
04Faulty System Refurbishment
05Weighing System Calibration
06Inspection and Function Testing
Projects

Completed Projects

FAQ

Frequently Asked Questions

Safety Upgrade

Safety Is Not an Option; It Is a Requirement

Many safety systems can be installed and upgraded on existing cranes.

Can anti-collision systems be installed on old cranes?

Yes. Installation on existing cranes is possible.

Can overload protection be installed on an existing crane?

Yes. Overload protection can be installed on existing cranes.

Can a new limit switch be installed?

Yes. New limit switches can be installed or replaced.

Do safety systems require calibration?

Some systems, such as weighing systems, require periodic calibration.

Does ACG provide installation and commissioning services?

Yes. Installation and commissioning are available.

Inquiry Form

Request For Quotation

For safety system design or upgrade, please send crane type, capacity, required safety system type and number of cranes.

ACG Crane Safety Systems

Beyond Movement.

Safety is not an option; it is a requirement. Contact ACG experts to select and upgrade crane safety systems.

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